Essam Bouni
ESSAM E. BOUNI
SDV Expert

Essam
Bouni

Senior Manager · SDV Architecture · ADAS · Passive Safety

A 360-degree automotive leader with experience at every layer of the supply chain — OEM, Tier 1, and Tier 2 semiconductor. From the M1A2 Abrams tank to Software-Defined Vehicles, I bridge silicon innovation and vehicle-level production.

30+
Years Experience
7
Companies · 3 Tiers
$700M+
Cost Savings Delivered
50M+
ECUs in Field
★ 0 PPM
29%
Crash Fatality Reduction
NHTSA · Per Airbag Vehicle
ASIL-D
Functional Safety
Key Impact

Engineering Outcomes That Matter

Measurable results across every layer of the automotive supply chain — from silicon roadmaps to production launches.

$700M+
Cost Savings · Engineering-Led
Eliminated MEMS sensors through algorithm innovation at Bosch. Platform reuse strategies at TRW and GM. Cost engineered out — not squeezed from suppliers.
50M+
ECUs · Zero Hardware Failures
30M+ at TRW, 10M+ at Bosch, multiple programs at GM. Fifty million safety-critical ECUs in the field — not one hardware field failure. ★ 0 PPM.
First
ADB Lighting · North America
Delivered Adaptive Driving Beam headlamp system on the MY21 Cadillac Escalade (Canada) — first production ADB integration in North America. Saved $200K in tooling.
Designed and developed first Airbag ECU with Integrated Active Safety Sensors to the global market.
35%
Market Share Growth · Bosch NA
Grew Bosch North America passive safety market share by 35% through strategic OEM partnerships, winning proposal architectures, and out-engineering the competition.
SDV
Greenfield Architecture · Scout / VW
Defined the electrical DNA of Scout Motors — greenfield zonal ECU architecture, eFuse power distribution, ADAS integration, and cross-brand harmonization with Audi, Porsche & VW.
$70M
Pipeline · Melexis OEM Strategy
Secured 4+ design wins across key OEM programs at Melexis. Influenced GM SDV platform strategy. Supporting ~$70M pipeline value through strategic early engagement.
GD
General Dynamics
Early Career
TRW
TRW Automotive
1998 – 2005
Bosch
Robert Bosch
2005 – 2015
Fujitsu Ten
Fujitsu Ten
2015 – 2016
GM
General Motors
2016 – 2023
Scout
Scout Motors
2024 – 2026
NOW
Melexis
Melexis
2026 – Present
Core Competencies

Technical Depth Across the Stack

30 years of hands-on expertise from silicon selection through vehicle integration, spanning defense, passenger car, and SDV platforms.

Vehicle Architecture
  • Software Defined Vehicle (SDV) Architecture
  • ASIL-D Zonal / Centralized ECU Design
  • Low-Voltage Power Distribution (12V / 48V)
  • eFuse / Solid-State Power Distribution
  • Harness Strategy & EMC Compliance
  • Post-Crash Electrical Integrity
Safety & ADAS
  • Ultra Cruise Camera Platform — SoC, ISP, SerDes
  • Adaptive Driving Beam (ADB) Lighting
  • Passive Safety — Airbag / Restraint Systems
  • Functional Safety (ASIL-D / ISO 26262)
  • DFMEA, FTA, Worst-Case Circuit Analysis
  • Cybersecurity Compliance
System Integration
  • Automotive Ethernet, CAN, LIN, PSI5, SENT
  • Hardware Design — Schematic, PCB, WCA
  • Validation & Verification (DV / PV / EMC)
  • CMOS Imager, Lens, Optics Design
  • Module Flashing & OTA Strategy
  • Vis Mockup & CAD Packaging Studies
Program Leadership
  • P&L Oversight & Budget Management
  • BOM Strategy & Cost Engineering
  • Supplier Sourcing, Development & Qualification
  • Cross-Functional Team Leadership
  • Requirements Engineering (CTRS, SOR)
  • Engineering Gateway Reviews
Standards & Methods
  • ISO 26262 — Functional Safety
  • FMVSS108 / CMVSS108 / ECE Lighting
  • AUTOSAR Architecture
  • IATF 16949 Quality Management
  • Agile / SAFe via JIRA
  • APQP / 8D Problem Resolution
Tools & Technology
  • MATLAB / Numerical Simulation
  • Schematic Capture & PCB Layout Tools
  • Arduino, NVIDIA DGX
  • AI-Driven Vehicle Intelligence Strategy
  • Predictive Diagnostics Architecture
  • Semiconductor Roadmap Alignment
Explore More

Dive Deeper

About Me
Personal story, leadership philosophy, GM Safety Hero recognition, education, and patents with direct Google Patents links.
Full Resume
Complete career history with downloadable PDF — both full-length and compact format, ready for immediate review.
Career Timeline
Visual chronological journey through 30+ years and 7 companies with full accomplishments, achievements, and patents.